Why is Calibration Important? Advantages of Calibrating Your Equipment

In the dynamic manufacturing industry landscape, the pursuit of excellence is driven by a delicate balance of equipment precision and instrument accuracy. These factors hold the key to the organisation's overall turnover and success.

The machinery's performance and output accuracy influence the quality of the products manufactured significantly. Operational accuracy becomes paramount, especially in sectors like pharmaceuticals and biotech, where the products are consumable and subject to stringent audits and quality checks.

Why is Calibration Important?

The importance of calibration lies in its contribution to ensuring precise measurements, a foundational aspect for maintaining the quality, safety, innovation and calibration test benches standards of various products and services we interact with daily.

The pivotal role and significance of calibration often go unnoticed by many individuals within their day-to-day routines.

Nevertheless, calibration plays a crucial role in enhancing the reliability of accurate measurements necessary for research, advancement, and creative processes, as well as in manufacturing countless products and services on a global scale. Take a moment to observe your surroundings at this very instant; a significant portion of what meets your eye has been crafted within exacting measurement parameters upheld by calibration.

A brief compilation of instances where calibration quietly operates in the background to ensure precise measurements, pivotal to the convenience, excellence, and safety of the products and innovations we cherish and rely upon each day, includes:

• All modes of transportation and their associated systems encompass automobiles, trains, aircraft, and fuel dispensers.

• The realm of electronics spans mobile phones, cellular services, computers, household appliances, and assessment and measurement apparatus.

• The comprehensive array of pharmaceutical goods and medicinal treatments.

• The domain of medical instruments, such as pacemakers, alongside essential processes like sterilisation.

• The expansive field of aerospace technology and its related systems encompass rockets, satellites, and even the International Space Station.

• The realm of food production and the intricacies of shipping and storage.

• The trade and exchange of commodities like oil, grains, and precious metals like gold.

• The expanse of scientific investigation, progress, and inventive endeavours.

And this roster extends endlessly into an ever-expanding world of myriad services and manufactured wares across the globe.

5 Advantages of Calibrating Your Equipment

To maintain operational efficiency, manufacturing concerns must engage in the practice of regular equipment and machinery calibration. While in-house calibration is an option, many organisations opt for third-party calibration labs due to their array of benefits. Accredited calibration labs, in particular, present a multitude of features that prove advantageous for manufacturing concerns.

1. Servicing Proficiency

Collaborating with an accredited lab translates into a heightened assurance of quality. These labs undergo scrutiny from independent accreditation bodies that meticulously assess compliance with industry standards and regulations. This validation underscores the lab's competency in delivering precise calibration services.

2. Quality Control

Accredited calibration service providers undertake extensive research and training. This effort culminates in establishing and implementing robust quality management systems that adhere to state laws and regulations, satisfying the stringent standards set by regulatory bodies such as the FDA. These labs' thorough processes guarantee superior precision within a well-controlled environment, a boon for pharmaceutical, biotech, and F&B manufacturing industries.

3. Reduction of Errors

The calibration process itself undergoes rigorous assessment to ensure its accuracy. This meticulous testing safeguards against inaccuracies or suboptimal calibration that could compromise product quality. In sectors like pharmaceuticals, where precision is paramount, this is of utmost importance to avoid product recalls or penalties stemming from substandard manufacturing processes.

4. Cost-Effective Auditing

Industries that produce consumer goods, such as F&B and pharmaceuticals, necessitate frequent calibration services like pressure calibrators, temperature calibrators, etc. and supplier audits. Engaging a third-party accreditation service proves more cost-effective compared to conducting in-house calibration, which would require additional validation from an accreditation body. This judicious choice minimises the financial burden associated with equipment calibration.

5. Seamless Tracking

Outsourcing calibration processes to third-party providers facilitates the highest degree of precision in a well-controlled environment. This streamlines the tracking of equipment calibration schedules and related details, simplifying compliance with calibration audits.

Conclusion

In the intricate tapestry of manufacturing, the regular calibration of equipment emerged as a linchpin for seamless operations and amplified profitability. This emphasises the paramount importance of executing calibration processes with meticulous care. It is imperative for manufacturing concerns to weigh their options judiciously, assessing the advantages and disadvantages of third-party calibration services while gauging their credibility.

In doing so, organisations can make informed decisions that resonate with their pursuit of excellence. Nagman has been providing industry-level equipment calibration services meeting the quality and accuracy of our clients. Contact us today if you are looking for a trusted calibration service.

How to Calibrate Temperature Sensors?

Temperature sensors are critical components in various industries, ensuring precise measurements for optimal performance. Calibrating these sensors is essential to maintain accuracy, and three primary methods are employed for this purpose. Each method offers distinct advantages and limitations, affecting the reliability of temperature readings. This article will delve deeper into these methods and analyse their pros and cons to understand temperature sensor calibration comprehensively.

Three Major Strategies for Calibrating Temperature Sensors

Calibrating with a Temperature Simulator

Calibrating temperature sensors using a temperature simulator remains a rapid and efficient approach. A temperature simulator accepts an input temperature and generates corresponding electrical signals, such as voltage or resistance, based on established national standards. Let's explore further the benefits and drawbacks of this method.

Pros

Speed and Efficiency: The use of a temperature simulator enables instantaneous calibration of the electronic components without the need for stabilisation time, streamlining the calibration process.

Portability: Equipment used for this method is often more portable than other calibration methods, making it suitable for field applications.

Interchangeable Probes: The ability to use interchangeable probes enhances the versatility of the calibration setup, allowing different sensors to be calibrated using the same equipment.

Cons

Higher Cost: Using a reference thermometer and the associated equipment contributes to higher calibration costs than other methods.

Setup Complexity: Using two instruments, the dry well and the reference thermometer, increases the complexity of the calibration setup.

Non-interchangeable Probes: Similar to the other methods involving a dry well, probes calibrated using this method cannot be easily interchanged without recalibration.

Temperature Change Time: As with the previous methods, the dry well's temperature adjustment time can influence the efficiency of the calibration process.

Conclusion

The selection of the appropriate method for calibrating temperature sensors hinges on specific requirements and priorities. Choosing wisely among these methods is essential, based on the precision and complexity your application demands. You can even choose handheld temperature calibrators. It is advisable to consult further resources and seek expert advice in the field to stay informed about temperature sensor calibration and related topics. 

As technology advances, new calibration techniques may emerge, further enhancing the accuracy and efficiency of temperature sensor calibration processes. At Nagman, we provide the best consultancy on calibrating temperature sensors.